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Teflon® Belts  
   

 

 

Fabricating Techniques

Product Specifications

   
Saint-Gobain Performance Plastics developed its belting materials for applications that require superior release characteristics, permeability for rapid drying, dimensional and thermal stability, and the dynamic strength to stand up to the most rigorous operating conditions. The unique behavior of the materials results in a product that is more practical and cost-effective than conventional belting materials.

 

Release PropertiesThe release characteristics of PTFE are superior to those of any other high temperature material. This non-stick property is retained over a full range of operating temperatures.

 

PermeabilityOur belting combines a maximum amount of open area with good mechanical strength. The result is a very high level of controlled air flow through the belt, maximizing the rate of drying.

 

Dimensional StabilityThe woven reinforcement results in an elongation of approximately 1% under normal mechanical loading, even at temperatures of 550°F. Length distortion is exceptionally low, while width rigidity and stability are enhanced by the high-modulus of the reinforcement.

 

Thermal StabilityChemfab® brand belting may be used continuously at temperatures up to 550°F without reducing its performance.

 

Dynamic StrengthOur belting has been subjected to static and dynamic tests which indicate that it can withstand all normal operating conditions affecting service life.

 

Chemical ResistancePTFE surfaces are unaffected by most chemicals and solvents. 

Fabrication Techniques                                 top of page

SEAM DESCRIPTIONSSaint-Gobain Performance Plastics, in cooperation with Andrew Roberts, provides a broad range of seam options suited to the performance specifications of each belting system.

 

FOLD BACK LOOP SEAMThe carcass of our open weave belting material is folded back onto itself at each end and stitched into place. From the apex of each fold, one or more fill (cross-wise) threads are removed to create a series of loops. The looped ends are then meshed together and a joining pin is led through to complete the seam. This method is a direct and reliable means of creating a seam from the same material as the belt itself.

 

HINGE SEAM

Separate sections of material are folded over each of the belt ends, then heat sealed and/or stitched in place. A series of castellated or crenel notches cut into the apex of each fold form a pattern of
square or “toothed†loops at the belt ends. The ends are then meshed and joined by a pin fed through the matched pattern of loops. This seam is produced with TCK (KEVLAR, a superior strength fabric, coated with PTFE). 

TCK 90 SEAM

Using our weaving technology,
the TCK 90 seam incorporates
braided KEVLAR yarns woven into an open weave. This extremely strong seam is then stitched to the belt carcass, resulting in an open weave seam that does not block airflow. This seam is ideal for drying applications.

CABLE SEAMHigh-temperature webbed synthetic fabric assures high strength performance of the cable seam. Alternately woven one side open and one side closed every 1/8", sections of synthetic material are folded over the belt ends and stitched in place, creating a series of loops parallel to the width of the belt. These belt ends are then meshed and joined by a wire fed through to complete the seam. This seam is produced with high strength, high-temperature synthetic fibers.

 

PIN SEAM        

 This seam incorporates reweaving to provide the convenience of a mechanical joining technique combined with the benefits of an endless belt. Fill (cross-wise) threads are removed at each belt end to free warp (lengthwise) threads. The warp threads are then folded back and rewoven into the belt carcass to form loops. The two ends are then meshed together and joined by a pin passed through the loops. Joining pins are available in stainless steel or non-metallic materials.

FLAP OVER SEAM

A PTFE-coated, synthetic fabric
flap over the seam area can be heat sealed and/or stitched to a belt. This will ensure a continuous release surface which will inhibit mark-off from seam contamination and protect the seams from abrasion. A flap over seam is generally used with a metal seam and is available with all Saint-Gobain Performance Plastics belting styles.

ALLIGATOR OR CLIPPER LACED SEAMIn this extremely strong and flexible mechanical seam, Alligator or Clipper type metal lacing is locked into reinforced belt ends. The laced ends are then meshed and joined by a pin. Available in stainless steel, steel or Monel. ENDLESS WOVEN SEAM

Fill (crosswise) threads are removed at each belt end to free warp (lengthwise) threads. The belt ends are then joined by reweaving the warp threads into the belt carcass of the opposite belt end. This technique produces a truly endless belt with excellent tracking characteristics, uniformity and greater overall flexibility than belts with conventional seams.

EDGE REINFORCEMENT

Belt edge reinforcement provides additional support for pin guides, grommets and eyelets, protects belt edges from wear and unraveling and presents a uniform edge for automatic tracking sensors. We offer the following edge reinforcements with all belting styles and recommend them for use with porous or screen dryers materials such as TCK 1590, TCN 1590, TCK 1589, CHEMFAB 1590 and CHEMFAB 1589.

 

FINGER SPLICE This unique splice uses “fingers†from the belt carcass that are locked together through heat sealing. A finger splice used on a solid belt produces a very smooth, continuous release surface.

 

3 Mil PTFE Film: 

Heat sealed to the belt edge, this reinforcement is available in widths from 1" to 1-1/2".

5 Mil/10 Mil  Fabric:

Reinforcing strips of 5 or 10 mil woven glass fabric coated with PTFE are heat
sealed and/or stitched to the belt edge. Available in widths from
1/2" to 2".

  

 

TCKâ„¢            Typical Applications:
●  TCK-PTFE coated Kevlar
●  High-temperature aramid fiber offers a belting material with an extremely high strength-to-weight ratio 
●  Kevlar is an excellent fabric for use in high moisture environments
 
Product Style Number Fiber Length (warp) Content Width (fill) Coating Weight (oz/sq.yd) Thickness Open Area (%) Edge Reinforcement
17 KEVLAR® KEVLAR PTFE 20.0 .017 0 Not Required
800 KEVLAR KEVLAR PTFE 12.0 .034 50 3 mil Skived PTFE
1000 KEVLAR GLASS PTFE 18.9 .050 80 3 mil Skived PTFE
1589 KEVLAR KEVLAR PTFE 6.2 .018 50 3 mil Skived PTFE
1590 KEVLAR KEVLAR PTFE 6.3 .025 50 3 mil Skived PTFE

 

Width Availability (in) Tensile Strength (lbs/in width) (warp) Elongation  (% - tension up to 10 PLI) Min. Pulley Dia. (ins - 180 warp) Drive   Idlers Maximum Temperature    (°F) Continuous    Intermittent Maximum Allowable Working Tension (lbs/in width)
58 450 less than 1 6 3 400 450 25
up to 75 360 less than 1 6 3 400 450 25
up to 162 350 less than 1 6 3 400 450 25
up to 78 425 less than 1/2 6 3 400 450 25
up to 175 370 less than  1 6 3 400 450 25

 

Chemfab®      Typical Applications:
●  CHEMFAB-PTFE coated fiberglass offers a belting material of proven performance in industry
●  Fiberglass is a durable, high temperature material that provides maximum value
 
 
Product Style Number Fiber Length (warp) Content Width (fill) Coating Weight (oz/sq.yd) Thickness Open Area (%) Edge Reinforcement
313X GLASS GLASS PTFE 30.8 .024 0 Not Required
313XK KEVLAR/GLASS GLASS PTFE 35.0 .030 0 Not Required
1565V GLASS GLASS PTFE 29.0 .023 0 Not Required
183 GLASS GLASS PTFE 20.0 .024 0 Not Required
1584G GLASS GLASS PTFE 32.0 .037 0 Not Required
1590 GLASS GLASS PTFE 13.0 .033 75 3 mil SKIVED PTFE

 

Width Availability (in) Tensile Strength (lbs/in width) (warp) Elongation  (% - tension up to 10 PLI) Min. Pulley Dia. (ins - 180 warp) Drive   Idlers Maximum Temperature    (°F) Continuous    Intermittent Maximum Allowable Working Tension (lbs/in width)
up to 170 460 less than 1/2 8 4 500 600 25
up to 155 900 less than 1/2 8 4 500 600 25
up to 170 500 less than 1/2 8 4 500 600 25
up to 62 600 less than 1/2 8 4 500 600 25
up to 66 1100 less than  1/2 8 4 500 600 25
up to 175 235 less than 1 10 3 500 600 15

 

 

 
 

 
 

 
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Andrew Roberts Inc.

ANDREW ROBERTS INC. 215 OAK STREET• PO BOX 3775 • NATICK, MA 01760 • TOLL FREE: 800.637.6694

Andrew Roberts Inc.  
   

Teflon® is a  Registered Trademarks of E.I. du Pont de Nemours and Company used under license by Andrew Roberts Inc.